Straight Teeth Round Racks

Your Professional Straight Teeth Round Racks Manufacturer!

 

Kunshan Devotec Automation Co., Ltd. was established in 2012, but its origins trace back to an initial investment by the German company WMH HERION in Qingdao, Shandong Province in 2007. Since then, we have accumulated extensive experience in engineering, manufacturing, and quality control. As a specialist in drive technology, Kunshan Devotec Automation focuses on the production of high-precision gear racks, gears, pinions, gearboxes, linear guideways, and other linear transmission components. The company also serves as a partner for several European manufacturers in China, including , Graessner, and Hönger, providing localized sales and after-sales services.

 

 
 
Why Choose Us

Our Factory
Our company boasts a factory area of approximately 5,000 square meters, with nearly all production processes performed in-house. This enables us to strictly control product quality and delivery times.

 

Advanced Equipment
Our company boasts advanced equipment such as machining centers, surface grinders, milling machines, straightening machines, and high-precision rack milling and grinding machines imported from KESEL and HABRAMA in Germany. These machines are among the world's leading. We also have our own heat treatment facilities, equipped with induction hardening, quenching and tempering machines, and case hardening equipment.

 

High Quality
To ensure consistently high quality standards and DIN 5 and DIN 4 accuracy, we have invested heavily in high-precision inspection and testing equipment, including coordinate measuring machines (CMM), spectrometers, and flaw detectors. As a high-tech enterprise, we are ISO 9001 certified.

 

Product Parameters

Quality

Teeth Treatment

Gear Standard

Pressure Angle

Right Helix Angle

Material

Heat Treatment

DIN6h25/DIN10e27

Ground/Milled

DIN867

20°

C45/42CrMo

Induction-hardened:

HRC50-55/HRC55-60

 

Advantages of Straight Teeth Round Racks

Low noise

The ground tooth surfaces and precise tooth profiles ensure smoother meshing between gears and racks, resulting in reduced impact and vibration. This lowers noise during transmission, making them suitable for work environments with high noise reduction requirements.

High transmission efficiency

The straight-tooth design enables direct and efficient power transmission. Combined with high-precision machining and low-friction surfaces, it minimizes power loss and enhances the efficiency of the entire transmission system.

Straight Teeth Ground Round Racks DIN6
Straight Teeth Ground Round Racks DIN6 suppliers

Versatile Applicability

Stable performance under moderate loads, medium speeds, and non-stringent precision/noise requirements. They offer decent wear resistance, with tooth surface hardness typically reaching HRC50-55.

Easy Installation

Lower demands on mounting datum accuracy simplify equipment assembly and reduce installation costs.

 

Applications of Straight Teeth Racks
 

General Machinery: Light conveyors, lifting platforms, packaging machines, and simple assembly lines.

 

Robots And Automation Systems: Round gear rack is widely used in industrial robots, automated production lines, material handling systems and other fields to achieve precise position control and motion positioning.

 

Precision Processing Equipment: Round gear rack is used in high-precision processing equipment such as CNC machine tools and laser cutting machines to achieve precise movement and position control.

 

Aerospace And Shipbuilding Industry: Round gear rack plays an important role in aircraft landing gear, ship steering gear and other systems to achieve reliable movement and control.

 

Agricultural & Construction Equipment: Harvesters, small loaders, and warehouse stackers.

 

Installation And Maintenance Of Straight Teeth Racks

 

Installation

Proper Mounting: Ensure the round gear rack is correctly mounted according to the manufacturer’s guidelines.

Lubrication: Apply appropriate lubrication to reduce friction and ensure smooth operation of the gear rack.

Alignment: Align the gear rack and pinion gear properly to optimize the meshing and minimize wear.

Tensioning: Adjust the tension of the gear rack to maintain proper engagement with the pinion gear.

Protection: Implement measures to protect the gear rack from external factors such as dust, debris, and excessive moisture.

 

Maintenance

Regular Inspection: Periodically inspect the gear rack for any signs of wear, damage, or misalignment.

Cleaning: Keep the gear rack clean and free from debris to prevent interference with its operation.

Lubrication Maintenance: Regularly apply lubrication as recommended by the manufacturer to ensure smooth operation.

Repair or Replacement: Address any identified issues promptly with appropriate repairs or replacement of damaged gear rack components.

 

 

Packaging and Shipping

 

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1) Inner packing: rust-preventive oil application,vacuum packaging bag

2) Outer packing: wooden case or pallet

3) Customized packing is also available

4) Production Lead Time: 15-35 days after approved

 

 

 

Our certificates

 

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FAQ

 

Q: How long is your delivery time?

A: If the item is in stock, it's usually 5-10 days. If the item is not in stock, it's 15-20 days, depending on the quantity.

Q: Do you provide samples? Are they free or additional?

A: Yes, we can provide free samples, but we don't cover the shipping costs.

Q: What is a rack gear?

A: A gear rack is a type of gear on which gear teeth are cut on one face of a bar. The bar can be square, round or rectangular in cross section and the teeth can be either parallel to the base or set at an angle.

Q: What is the function of the gear rack?

A: Gear racks are utilized to convert rotating movement into linear motion. A gear rack has straight teeth cut into one surface of a square or round section of rod and operates with a pinion, which is a small cylindrical gear meshing with the gear rack.

Q: What is the pressure angle of a gear rack?

A: The pressure angle can be described as the angle between the common normal and the line tangent to the reference circle. The most common pressure angle is 20°. Formerly, a pressure angle of 14.5° was also used.

Q: How to know if rack and pinion is bad?

A: Fluid leaks, particularly power steering fluid, are critical indicators of rack and pinion issues. Check for puddles or spots of reddish or brown fluid under your vehicle, especially around the front wheels.

Q: How to attach a gear rack?

A: Clamp the gear rack to the machine bed in the area of the fixing holes. Insert the first fixing screw in the direction of installation. Tighten the fixing screw with an appropriate torque in the direction of installation. Repeat the previous steps for the remaining fixing screws.

Q: How do you lubricate a gear rack?

A: One approach is to switch to oil-spray lubrication, though this can become messy. Instead, it's recommended that rack-and-pinion sets be grease lubricated and then protected with bellows or way covers, or installed in an inverted position so that debris falls off the working gear surfaces.

As one of the leading straight teeth round racks manufacturers and suppliers in China, we warmly welcome you to buy high quality straight teeth round racks for sale here from our factory. For customized service, contact us now.

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