Felt Gears

Your Professional Felt Gears Manufacturer!

 

Kunshan Devotec Automation Co., Ltd. was established in 2012, but its origins trace back to an initial investment by the German company WMH HERION in Qingdao, Shandong Province in 2007. Since then, we have accumulated extensive experience in engineering, manufacturing, and quality control. As a specialist in drive technology, Kunshan Devotec Automation focuses on the production of high-precision gear racks, gears, pinions, gearboxes, linear guideways, and other linear transmission components. The company also serves as a partner for several European manufacturers in China, including , Graessner, and Hönger, providing localized sales and after-sales services.

 

 
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  • Helical Teeth Felt Gears
    Helical felt gears are special gears with a helical tooth structure made by molding, cutting, or bonding felt materials. They integrate the smoothness of helical gear transmission with the...
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Why Choose Us

Our Factory
Our company boasts a factory area of approximately 5,000 square meters, with nearly all production processes performed in-house. This enables us to strictly control product quality and delivery times.

 

Advanced Equipment
Our company boasts advanced equipment such as machining centers, surface grinders, milling machines, straightening machines, and high-precision rack milling and grinding machines imported from KESEL and HABRAMA in Germany. These machines are among the world's leading. We also have our own heat treatment facilities, equipped with induction hardening, quenching and tempering machines, and case hardening equipment.

 

High Quality
To ensure consistently high quality standards and DIN 5 and DIN 4 accuracy, we have invested heavily in high-precision inspection and testing equipment, including coordinate measuring machines (CMM), spectrometers, and flaw detectors. As a high-tech enterprise, we are ISO 9001 certified.

 

Specification

Product Name

Felt Gears

Materials

100% Wool felt

Colors

Natural white/custom

Sizes

Custom

Thickness

5mm-50mm

Direction

S=Straight

L=Left

R=Right

Packaging

OPP bag or custom

 

Advantages of Felt Gears

Self-Lubricating & Reduced Friction

Felt's porous structure allows it to retain lubricating oil, ensuring constant lubrication of mating gears, which minimizes friction and wear on the gear teeth.

 

Enhanced Efficiency & Smooth Operation

The continuous lubrication and reduced friction contribute to smooth and silent gear operation, increasing transmission efficiency and enhancing the overall performance of machinery.

 

Improved Durability & Extended Lifespan

By absorbing and dispersing heat generated by friction and reducing wear, felt gears significantly extend the lifespan of the gear system and the machinery it operates within.

 

Noise and Vibration Reduction

Felt's absorbent and insulating properties make it highly effective at dampening sound and vibrations, leading to a quieter and more stable operational environment.

Versatility

Felt gears can be custom-made to accommodate different operational parameters, such as varying power levels, speeds, and dimensions, making them suitable for diverse applications.

Environmentally Friendly

Wool felt is a natural and renewable resource, making felt gears an eco-friendly alternative to some synthetic or metal gears, promoting sustainable practic

High Oil Absorption

The wool felt's unique, porous structure makes it highly efficient at absorbing and wicking oils, a crucial property for effective lubrication in enclosed systems.

 

 
 
Applications of Felt Gears
Straight Teeth Felt Gears
 

Consumer Electronics: In devices such as cameras, printers, and audio equipment, felt gears help to reduce noise and vibration, providing a better user experience.

 

Musical Instruments: Felt gears are used in some keyboard instruments to ensure smooth and quiet operation of the key mechanisms.

 

Manufacturing Plants: Our felt gears are widely used in manufacturing plants to lubricate and protect machinery components, reducing downtime and improving productivity.

 

Automotive Industry: Felt gears are also used in the automotive industry for various applications, such as lubricating bearings and reducing noise in gearboxes.

 

Textile Mills: Felt gears are commonly used in textile mills for lubricating and protecting machinery components involved in spinning, weaving, and finishing processes.

 

Printing Industry: Felt gears are used in printing presses to lubricate and protect gears and bearings, ensuring smooth and reliable operation.

Helical Teeth Felt Gears suppliers

 

Maintenance of Felt Gears
 

Proper Installation

Ensure that the gears are installed correctly, with the right alignment and clearance. Incorrect installation can lead to uneven wear and premature failure.

Regular Inspection

Conduct regular inspections to detect any signs of wear or damage early. This allows for timely replacement or repair, preventing further damage to the gears and other components.

Environmental Control

Try to control the operating environment as much as possible. This may involve using air filters to reduce contaminants, installing temperature and humidity control systems, and protecting the gears from direct exposure to harsh elements.

Use the Right Lubricant

Select a lubricant that is compatible with the felt material and suitable for the operating conditions. Follow the manufacturer's recommendations for lubrication intervals and amounts.

 

 

Packaging and Shipping

 

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1) Inner packing: polyethylene bag,box
2) Outer packing: wooden case or pallet
3) Customized packing is also available

4) Production Lead Time: 15-35 Days after approved

 

 

Our certificates

 

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FAQ

 

Q: How long is your delivery time?

A: If the item is in stock, it's usually 5-10 days. If the item is not in stock, it's 15-20 days, depending on the quantity.

Q: Do you provide samples? Are they free or additional?

A: Yes, we can provide free samples, but we don't cover the shipping costs.

Q: What are felt gears?

A: Felt gears are specialized components, manufactured from dense, fine-micron wool. Their primary function is to lubricate gears within a closed system, such as a gearbox. They also contribute to the transmission of motion and are used in lubrication systems for racks and pinions.

Q: How do felt gears work?

A: Felt gears absorb and then consistently deliver lubricating oil to the meshing gear teeth.This constant flow of lubricant keeps the gears lubricated, reducing friction, wear, and heat, thereby extending the lifespan of the gears and their associated components.

Q: Where are felt gears used?

A: Felt gears are utilized across various industries and specialized applications, including: Automotive, General machinery and engineering, Industrial manufacturing, Food and beverage processing, and Chemical industry.

As one of the leading felt gears manufacturers and suppliers in China, we warmly welcome you to buy high quality felt gears for sale here from our factory. For customized service, contact us now.

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